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Silica Exposure Control Plan Template & Generator

Generate a sample silica exposure control plan for your blasting operation. Customized with your company info. Free PDF download.

Quick answer

This generator walks you through your blasting activities, controls, housekeeping, and medical steps, then builds a sample written exposure control plan customized with your company info as a free PDF. It is a starting template for guidance only, so review it with a qualified safety professional before use.

This tool generates guidance documents only. Not a substitute for professional safety consultation. Review with a qualified professional before use.

What's included in the plan

  • Competent person designation
  • Task descriptions (abrasive blasting operations)
  • Engineering controls (Type CE supplied-air hoods, wet methods, ventilation)
  • Respiratory protection program
  • Housekeeping procedures (HEPA vacuuming, wet sweeping)
  • Regulated area procedures
  • Medical surveillance program
  • Employee training requirements

Regulatory references

  • Written ECP requirement: OSHA 29 CFR 1926.1153(g)
  • Alternative Exposure Control: 1926.1153(d)(2), required when task is not on Table 1
  • Respiratory protection program: 29 CFR 1910.134(c)
  • Type CE abrasive-blast respirator: 42 CFR Part 84, Subpart K
  • Grade D breathing air: CGA G-7.1, referenced in 1910.134(i)(7)
  • Medical surveillance: 1926.1153(i), exams within 30 days of assignment

This tool is for guidance only. BlastBid is not a safety consultant, law firm, or OSHA-authorized trainer. The output is a starting template. Have it reviewed by a qualified safety professional before relying on it for compliance.

Common questions

What is a silica exposure control plan?+

A written plan required by OSHA standard 1926.1153(g) for construction employers whose workers are exposed to respirable crystalline silica above the action level (25 µg/m³). It describes the tasks that involve silica exposure, engineering controls, respiratory protection, housekeeping, and medical surveillance procedures.

Do I need a silica exposure control plan for sandblasting?+

Yes. OSHA 1926.1153(g) requires a written exposure control plan when employees can be exposed to respirable crystalline silica. Abrasive blasting is not one of the listed Table 1 tasks, so blasting contractors normally use the Alternative Exposure Control method in 1926.1153(d), backed by objective data or air monitoring.

What goes in a silica exposure control plan?+

OSHA requires: a description of tasks involving silica, engineering and work practice controls for each task, respiratory protection procedures, housekeeping measures to limit silica dust, a procedure for restricting access to high-exposure areas, and a description of the medical surveillance program offered to workers.

What is the Alternative Exposure Control method?+

Under 1926.1153(d), employers assess exposure using objective data, the performance option, or scheduled personal air monitoring. For abrasive blasting, that exposure assessment is the compliance path when Table 1 does not apply or is not fully implemented.

Is this template OSHA-approved?+

No. OSHA does not approve or endorse third-party templates. This generator produces a starting-point document based on the requirements of 1926.1153(g). You should review the plan with a qualified safety professional and customize it for your specific operations before relying on it for compliance.

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